Application of the Failure Modes Method, Effects and Analysis and Fault Tree Analysis in Analyzing the Failure of the Glass Product Making Process (Case Study of PT. X)
 |
International Journal of Recent Engineering Science (IJRES) | 
|
| © 2018 by IJRES Journal | ||
| Volume-5 Issue-5 |
||
| Year of Publication : 2018 | ||
| Authors : Teguh Widodo, Ahmadi, Okol S Suharyo, Arica Dwi Susanto |
||
| DOI : 10.14445/23497157/IJRES-V5I5P102 |
Citation
MLA Style :Teguh Widodo, Ahmadi, Okol S Suharyo, Arica Dwi Susanto "Application of the Failure Modes Method, Effects and Analysis and Fault Tree Analysis in Analyzing the Failure of the Glass Product Making Process (Case Study of PT. X)" International Journal of Recent Engineering Science 5.5(2018):9-14.
APA Style :Teguh Widodo, Ahmadi, Okol S Suharyo, Arica Dwi Susanto, Application of the Failure Modes Method, Effects and Analysis and Fault Tree Analysis in Analyzing the Failure of the Glass Product Making Process (Case Study of PT. X). International Journal of Recent Engineering Science, 5(5),9-14.
Abstract
Industrial development nowadays is relatively fast; almost all companies want to get optimal benefits and can minimize costs incurred. PT. X has exported its products in the form of glassware. The production failure experienced by the company is still high at 3.1% of the total production while the defect target that the company wants is 2%. This study used Failure Mode and Effect Analysis (FMEA) and the Fault Tree Analysis (FTA) methods to identify failures that occur and provide preventive solutions. The purpose of this study was to identify the types of defects that occur in glass products PT. X based on the results of a literature study search and deep interview with employees of PT. X. It was known that PT X got the biggest risk of failure of the production process in the RPN (Risk Priority Number) value of the FMEA method which was then re-analyzed using the FTA method. The proposed improvements were determined to get the results. The type of defect that occurs most often is rupture before the annealing process, and the proposed improvement needs are to wait for about 10 minutes because the uneven molecules can be flattened and much labour is needed in that section and cause defects. The second sequence is the driving motor that is in the mixer, and the proposed improvement is regular checking and periodic maintenance.
Reference
[1] A, I. A.-N. (2016). Assessment of the Reliability ofFractionator Column of the Kaduna Refinery using Failure Modes Effects and Criticality Analysis (FMECA). American Journal of Engineering Research (AJER), 5 (2), 101-108.
[2] Arica Dwi Susanto, A. O. (2017). Analysis of The Propulsion System Toward The Speed Reduction of Vessels Type PC-43. International Journal of Engineering Research and Applications (IJERA), 7 (4), 08-15.
[3] Bhatt, N. P. (2016). Multicriteria FMECA Based Decision-Making for Aluminium Wire Process Rolling Mill through COPRAS-G. Journal of Quality and Reliability Engineering , 1-8.
[4] Bhattacharya, J. (2015). Quality Risk Management –Understanding and Control the Risk in Pharmaceutical Manufacturing Industry. International Journal of Pharmaceutical Science Invention, 4 (1), 29-41.
[5] Braglia, M. (2000). MAFMA: multi-attribute failure mode analysis. International Journal of Quality & Reliability Management, 17 (9), 1017-1033.
[6] D. Bell, L. C. (1992). Using causal reasoning for automated failure modes and effects analysis (FMEA). Annual Reliability and Maintainability Symposium 1992 Proceedings (hal. 343-353). Las Vegas, NV, USA, USA: IEEE.
[7] Haq, L. S. (2011). Risk Analysis Method: FMEA/FMECA in the Organizations. International Journal of Basic & Applied Sciences (IJBAS), 11 (5), 49-57.
[8] I Nengah Putra, A. D. (2017). Comparative Analysis Result of Towing Tank and Numerical Calculations With Harvard Guldammer Method. International Journal of Applied Engineering Research, 12 (21), 10637-10645.
[9] I Nengah Putra, A. D. (2017). Type of Ship Trim Analysis on Fuel Consumption with a Certain Load and Draft. International Journal of Applied Engineering Research, 12 (21), 10756-10780.
[10] Ianni A, V. R. (2018). Healthcare Safety Management: The Model of Fmea/Fmeca in Anatomic Pathology Service. Journal of Internal and Emergency Medicine, 2 (1), 51-54.
[11] Malay Niraj, P. K. (2012). FMECA Analysis (A Heuristic Approach) For Frequency of Maintenance and Type of Maintenance. International Journal of Scientific & Engineering Research, 3 (1), 1-5.
[12] Omar Ngala Sarr, F. I. (2017). Analysis of Failure Modes Effect and Criticality Analysis (FMECA): A Stand-Alone Photovoltaic System. Science Journal of Energy Engineering, 5 (2), 40-47.
[13] Palanikumar, N. S. (2013). Modified Prioritization Methodology for Risk Priority Number in Failure Mode and Effects Analysis. International Journal of Applied Science and Technology, 3 (4), 28-36.
[14] Prajapati, D. D. (2012). Implementation of Failure Mode and Effect Analysis: A Literature Review. International Journal of Management, IT and Engineering, 2 (7), 264-292.
[15] Prakash Kumar, A. K. (2016). Methods for Risk Management of Mining Excavator through FMEA and FMECA. The International Journal Of Engineering And Science (IJES), 5 (6), 57-63.
[16] Raouf, M. B.-D. (1996). A revised failure mode and effects analysis model. International Journal of Quality & Reliability Management , 43-47.
[17] Rossella Onofrioa, F. P. (2015). Failure Mode, Effects and Criticality Analysis (FMECA) for medical devices: Does standardization foster improvements in the practice? 6th International Conference on Applied Human Factors and Ergonomics (AHFE 2015) (hal. 43-50). Milano: Procedia Manufacturing 3.
[18] T. Sahoo, P. A. (2014). Maintenance Optimization for Critical Equipments in process industries based on FMECA Method. International Journal of Engineering and Innovative Technology (IJEIT, 3 (10), 107-112.
[19] Tamer M. El-Dogdog, A. M.-A.-A.-B. (2016). Implementation of FMECA and Fishbone Techniques in Reliability Centred Maintenance Planning. International Journal of Innovative Research in Science, Engineering and Technology, 5 (11), 18801- 18811.
[20] Wang, A. P. (2003). Modified failure mode and effects analysis using approximate reasoning. Reliability Engineering System and Safety, 79 (1), 69-85.
[21] Xiaoqing Cheng, Z. X. (2013). Reliability Analysis of Metro Door System Based on FMECA. Journal of Intelligent Learning Systems and Applications , 216-220.
Keywords
Quality Control, Causes of Defect Product, FMEA, FTA, RPN.